The Risk Analysis from a Hydroxyl-terminated Polybutadiene Production Plant - the Contribution of HAZOP and Ergonomic Approaches to a Safety Management System

After the explosion of a tank that partially destroyed the hydroxyl-terminated polybutadiene production plant from a Brazilian chemical factory, a consulting company was hired to carry through a HAZOP. Once their work ended, an ergonomist team was hired to analyse the operators’ activities. The main objective was to update the document describing and evaluating the occupational risks of this plant. This paper seeks to better understand different aspects related to the contribution of those two different approaches, HAZOP and ergonomics, to the plant’s safety system.
Palabras Clave: 
hazop, ergonomics, chemical industry, safety management system
Autor principal: 
Sandrine
Peeters
Coautores: 
Leomar Valença
Lima
Beany
Monteiro
Paulo Pereira
Santos

- the contribution of HAZOP and ergonomic approaches to a safety management system

Peeters, Sandrine

Programa de Engenharia de Produção / COPPE_UFRJ / C.P. 68507, CEP 21945-970 Rio de Janeiro RJ, Brasil

55 21 25628550 / speeters@zipmail.com.br

Lima, Leomar Valença

Engenharia de Produção – Universidade Veiga de Almeida

leogvl@yahoo.com.br

Monteiro, Beany

Ergonomista – DSc. Engenharia de Produção

beany@uol.com.br

Santos, Paulo Pereira

Programa de Engenharia de Produção / COPPE_UFRJ / C.P. 68507, CEP 21945-970 Rio de Janeiro RJ, Brasil

55 21 25628550 / pereira@pep.ufrj.br

ABSTRACT

After the explosion of a tank that partially destroyed the hydroxyl-terminated polybutadiene production plant from a Brazilian chemical factory, a consulting company was hired to carry through a HAZOP. Once their work ended, an ergonomist team was hired to analyse the operators’ activities. The main objective was to update the document describing and evaluating the occupational risks of this plant. This paper seeks to better understand different aspects related to the contribution of those two different approaches, HAZOP and ergonomics, to the plant’s safety system.

Keywords

HAZOP, ergonomics, chemical industry, safety management system

INTRODUCTION

The approaches centered on technical reliability, resting on analytical and probabilistic methods made outstanding developments particularly in industries with high risks, such as nuclear power, chemistry or aeronautics [1],[6].

The Integrated Safety, Health

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